Sunday, January 26, 2014
Zero clearance table saw insert
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I cut a piece of 1/8" hardboard down to rough size and used some duct tape and hardboard spacers to stick the new insert to the old one. I then used a cut off bit on my router to shape the new insert. Steve double sided taped his stock insert directly to his new one but I was nervous about accidentally hitting the metal with the router bit.
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The insert is only rests on the actual table by a small lip at each end.
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Of course, one is thicker than the other.
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The hardboard was too thick so I used a 1/2" straight cutting bit to cut grooves in the ends.
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I cut one end slightly deeper to fit in the thicker lip.
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This end has a shallow bevel coming after the insert.
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This side fits snug.
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Perfect!
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This is the end with the shallower cut. I may have made it a little too deep.
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Here is the fit on the stock insert on the side with the shallow bevel.
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The stock one sits down a little low too.
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Unfortunately, I can only fit 1/2" of my 13/16" dado stack in the table saw. That is all that the arbor will safely hold.
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I dont have any kinds of clips figured out yet so I held the insert down with the rip fence and a scrap piece of wood so that I could raise the spinning blade into the insert.
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I made my first rabbet with my new dado stack!
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